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Processing technology of polymer materials


Some basic information about the module

Cycle of education:
2022/2023
The name of the faculty organization unit:
The faculty Chemistry
The name of the field of study:
Chemical Technology
The area of study:
technical sciences
The profile of studing:
The level of study:
first degree study
Type of study:
past time
discipline specialities :
Chemical analysis in industry and environment, Chemical and bioprocess engineering, Organic and polymer technology
The degree after graduating from university:
Bachelor of Science (BSc)
The name of the module department :
Computer Laboratory
The code of the module:
5314
The module status:
mandatory for the speciality Organic and polymer technology
The position in the studies teaching programme:
sem: 6, 7 / W18 L36 P9 / 9 ECTS / E,Z
The language of the lecture:
Polish
The name of the coordinator:
Maciej Heneczkowski, DSc, PhD, Eng.

The aim of studying and bibliography

The main aim of study:
Familiarize students with selected processing techniques of polymer materials

The general information about the module:
The module is divided into 3 types of classes: lectures, laboratories and project. The laboratory is composed of several dozen practical exercises performed by a group of 2-4 students. The project is done by the student himself or divided into teamwork for a more complex product.

Bibliography required to complete the module
Bibliography used during lectures
1 Wilczyński K. Reologia w przetworstwie tworzyw polimerowych WNT, Warszawa. 2001
2 - wybrane artykuły w czasopismie Polimery lata 2003-2013. -
3 Heneczkowski M., Oleksy M. Technologia przetwórstwa tworzyw polimerowych Oficyna Wydaw. Pol. Rzeszowskiej. 2014
Bibliography to self-study
1 - wybrane artykuły z czasopisma Polymer Eng. Sci. dostępne: http://biblio.prz.edu.pl/pl/zrodla-elektroniczne/konsorcja-czasopisma-elektronicz/. -

Basic requirements in category knowledge/skills/social competences

Formal requirements:
Registration for semester

Basic requirements in category knowledge:
Knowledge of physical chemistry and the fundamentals of chemical technology

Basic requirements in category skills:
Ability to keep notes and observe laboratory experiments, computer use and knowledge of basic English

Basic requirements in category social competences:
Ability to work in a team and coordinate work

Module outcomes

MEK The student who completed the module Types of classes / teaching methods leading to achieving a given outcome of teaching Methods of verifying every mentioned outcome of teaching Relationships with KEK Relationships with PRK
MEK01 knows the basic technologies of plastics processing. Lecture, laboratory, individual project written exam, written test, project report K-W08++
K-U17++
P6S-UW
P6S-WG
MEK02 can determine the optimal processing parameters: extrusion of profiles, injection molding and pressing of fittings, rolling of rubber compounds, recycling of plastics blanks, knowing the relationship between processing parameters and the properties of fittings. Lecture, laboratory written exam, pass written test, pass practical test K-W11++
P6S-WG
MEK03

The syllabus of the module

Sem. TK The content realized in MEK
6 TK01 Auxiliaries for plastics processing. Preparation of plastics for processing. Forming treatment. Extrusion and related technologies. Injection and related technologies. Application, spraying. Dipping Coating. Lamination. Pressing and pressing. Rolling and calendering. Foaming Sintering. Finishing of plastics. Secondary molding. Joining and bending. Surface treatment of products: dyeing, printing, metallization. Chip processing. Improving the surface. Design: Basic tools used in plastics processing Injection molds for thermoplastics. Application of CAD CAM software in the design. Laboratory: Investigation of the influence of compression molding parameters of thermosetting molds on the properties of moldings. Setting up the thermoplastic injection process. Study of the effect of injection molding parameters of thermoplastics on the strength properties of moldings. Examination of extrusion performance of plastic profiles. Study of the effect of extrusion blowing parameters on the properties of polyolefin films. Polyester-glass composites (laminates). Metal bonding. Determining the optimum rolling time of the rubber blends. Study on the influence of selected parameters on the strength of seams welded from polymeric films. Processing of polychlorovinyl pastes. Galvanic metallization of plastics 11. Obtaining of plastic products by casting method 12.Termoforming W01, LO1, WO2, LO2, WO3, LO3 MEK01 MEK02 MEK03

The student's effort

The type of classes The work before classes The participation in classes The work after classes
Lecture (sem. 6) contact hours: 18.00 hours/sem.
complementing/reading through notes: 15.00 hours/sem.
Studying the recommended bibliography: 30.00 hours/sem.
Laboratory (sem. 6) The preparation for a Laboratory: 15.00 hours/sem.
The preparation for a test: 30.00 hours/sem.
contact hours: 36.00 hours/sem.
Finishing/Making the report: 15.00 hours/sem.
Advice (sem. 6) The preparation for Advice: 2.00 hours/sem.
The participation in Advice: 2.00 hours/sem.
Exam (sem. 6) The preparation for an Exam: 35.00 hours/sem.
The written exam: 2.00 hours/sem.
Project/Seminar (sem. 7) contact hours: 9.00 hours/sem..
Doing the project/report/ Keeping records: 15.00 hours/sem.
Advice (sem. 7) The participation in Advice: 2.00 hours/sem.
Credit (sem. 7) The oral credit: 1.00 hours/sem.

The way of giving the component module grades and the final grade

The type of classes The way of giving the final grade
Lecture written exam
Laboratory Completion of laboratory exercises covered by the program
The final grade
Project/Seminar
The final grade

Sample problems

Required during the exam/when receiving the credit
(-)

Realized during classes/laboratories/projects
(-)

Others
(-)

Can a student use any teaching aids during the exam/when receiving the credit : no

The contents of the module are associated with the research profile yes

1 G. Budzik; M. Heneczkowski; T. Jesionowski; M. Oleksy; R. Oliwa; R. Pietryka; W. Pietryka; W. Pietryka Hybrydowe kompozycje poliestrowych farb proszkowych 2021
2 E. Bielawski; S. Bielawski; M. Heneczkowski Wielowarstwowa folia polimerowa 2020
3 Ł. Byczyński; Z. Florjańczyk; M. Heneczkowski; R. Oliwa; B. Pilch-Pitera; A. Plichta; G. Rokicki; J. Wadas Synthesis and characterization of one-component, moisture curing polyurethane adhesive based on Rokopol D2002 2020