Karta przedmiotu

Industry processes and process apparatus, process intensification

Some basic information about the module

Cycle of education:

2022/2023

The name of the faculty organization unit:

The faculty Chemistry

The name of the field of study:

Chemical and process engineering

The area of study:

technical sciences

The profile of studing:

The level of study:

first degree study

Type of study:

full time

discipline specialities :

Hydrogen technologies, Processing of polymer materials , Product design and engineering of pro-ecological processes

The degree after graduating from university:

Bachelor of Science (BSc)

The name of the module department :

Department of Chemical Engineering and Process Control

The code of the module:

274

The module status:

mandatory for teaching programme Hydrogen technologies, Processing of polymer materials , Product design and engineering of pro-ecological processes

The position in the studies teaching programme:

sem: 4, 5 / W45 C30 L15 P15 / 8 ECTS / Z,E

The language of the lecture:

Polish

The name of the coordinator:

Wojciech Zapała, DSc, PhD, Eng.

semester 5:

Renata Muca, PhD, Eng. , office hours Tuesday 12.15-13.45 Wednesday 10.30-12

semester 4:

Karolina Leś, PhD, Eng.

semester 5:

Karolina Leś, PhD, Eng.

semester 5:

Mateusz Przywara, PhD, Eng.

The aim of studying and bibliography

The main aim of study:
To obtain a basic knowledge on understanding, intensification and designing of mechanical processes and apparatus in chemical and related industry

The general information about the module:
The module is realized in 4 and 5 semester including 30 hours of lectures and 15 hours of classes in sem. 4 and 15 hours of lectures,15 hours of classes, 15 hours of design practices and 15 hours of laboratory classes in sem. 5. The semester 4 is completed with written test and semester 5 with written examination.

Bibliography required to complete the module

Bibliography used during lectures
1	I. Opaliński, M. Chutkowski, K. Leś	Procesy mechaniczne w przemyśle chemicznym i pokrewnych	Oficyna Wydawnicza Politechniki Rzeszowskiej.	2013
2	I. Opaliński, M. Chutkowski, K.Leś	Aparatura procesowa do wymiany ciepła i masy	Oficyna Wydawnicza Politechniki Rzeszowskiej.	2014
3	R. Koch	Procesy mechaniczne w inżynierii chemicznej	WNT Warszawa.	1992

Bibliography used during classes/laboratories/others
1	Cz. Bryszewski, H. Firewicz	Przykłady i zadania z procesów mechanicznych w inżynierii chemicznej	Wydawnictwo Politechniki Wrocławskiej.	1980
2	Praca zbiorowa pod red. R. Petrusa	Inżynieria chemiczna – Laboratorium	Redakcja Wydawnictw Uczelnianych Politechniki Rzeszowskiej.	1990

Bibliography to self-study
1	M. Serwiński	Zasady inżynierii chemicznej	WNT, Warszawa.	1982
2	J. Ciborowski	Podstawy inżynierii chemicznej	WNT Warszawa.	1965

Basic requirements in category knowledge/skills/social competences

Formal requirements:
The first part of the module - registration for 4 semester. The second part of the module - registration for 5 semester.

Basic requirements in category knowledge:
Basic knowledge including dynamics, kinematics, gas and liquid properties, liquid surface phenomena, construction materials and basic parts of chemical equipment

Basic requirements in category skills:
Skils of computer calculating and computer graphics and handling of laboratory measuring devices

Basic requirements in category social competences:
Skils of group working

Module outcomes

MEK	The student who completed the module	Types of classes / teaching methods leading to achieving a given outcome of teaching	Methods of verifying every mentioned outcome of teaching	Relationships with KEK	Relationships with PRK
MEK01	Basic knowledge on equipment and apparatus for proces realization in chemical and related industries	Lecture	Passing the written test, written examination	K-W03+++ K-W04+++ K-U05++	P6S-UW P6S-WG
MEK02	Knowledge on construction and selection apparatus and equipment for chemical and related industries	Lecture	Passing the written test, written examination	K-W03+++ K-W04+++ K-U05++	P6S-UW P6S-WG
MEK03	Knowledge on Life Cycle Assessment of products and apparatus form chemical industry	Lecture	Passing the written test, written examination	K-W03+++ K-W04+++ K-U05++	P6S-UW P6S-WG
MEK04	Capable of making calculations and interpretation of results obtained	Classes, design classes	Written test, written design test	K-W09++ K-U04+ K-U06+++ K-K01+	P6S-KK P6S-UW P6S-WG
MEK05	Capable of making identification and application of apparatus used in chemical and related industries	Labotratory and design classes	Written laboratory and design test	K-U09++ K-U19+	P6S-UU P6S-UW
MEK06	Capable of making unit operations assessment for industrial application	Lecture	Written examination	K-W03+++ K-W04+++ K-U05++	P6S-UW P6S-WG

The syllabus of the module

Sem.	TK	The content	realized in	MEK
4	TK01	Classification of unit operations and process apparatus. Introduction to design and intensification of unit operations.	W005, W012	MEK01
4	TK02	Intensification of flow processes in simple systems: flow parameters; the effect of flow turbulence on efficiency and cost of processes.	W005, W012	MEK01
4	TK03	Transport of liquids and gases. Rotodynamic and positive displacement (piston) pumps. Suction and pumping heights. Pumps characteristics. Pumps systems.	W005, W012, U017	MEK01 MEK02
4	TK04	Rotodynamic and positive displacement (piston) pumps. Gas compressors. Special pumps and comprssors. Vacuum pumps.	W005, W012, U016, U017	MEK04 MEK05 MEK06
4	TK05	Introduction to fluid flow in complex systems. Dispersed phase characteristics. Comminution of solids and apparatus. Phase contacting methods: in fixed bed, fluidization and pneumatic conveying.	W005, W012, U016, U017	MEK01 MEK05 MEK06
4	TK06	Introduction to mechanical phase separation methods: drag force and falling velocity.	W005, W012, U017	MEK04 MEK05 MEK06
4	TK07	Phase separation methods: sedimentation, filtration, flotation, filtration and centrifuge separation, dust removal. Thickeners for preconcentration, classifiers, filters and centrifugal separators, dust separators.	W005, W012, U016, U017	MEK01 MEK05 MEK06
5	TK01	Mixing of liquids. Power consumption. Stirrers and mixing vessels.	W005, W012, U016, U017	MEK01 MEK05 MEK06
5	TK02	Intensification of unit operations and assessment of construction functionality and process adequatelity of the basic equipment and apparatus types for chemical industry: heat exchangers, evaporators, crystallizers, distillation units and rectification towers, absorbers and adsorbers, extractors and dryers.	W005, W012, U016, U017	MEK01 MEK05 MEK06
5	TK03	Life cycle assessment for product, equipment and industrial installation	W005, U016	MEK03

The student's effort

The type of classes	The work before classes	The participation in classes	The work after classes
Lecture (sem. 4)		contact hours: 30.00 hours/sem.	complementing/reading through notes: 10.00 hours/sem. Studying the recommended bibliography: 10.00 hours/sem.
Class (sem. 4)	The preparation for a Class: 20.00 hours/sem. The preparation for a test: 10.00 hours/sem.	contact hours: 15.00 hours/sem.	Finishing/Studying tasks: 5.00 hours/sem.
Advice (sem. 4)	The preparation for Advice: 2.00 hours/sem.	The participation in Advice: 2.00 hours/sem.
Credit (sem. 4)	The preparation for a Credit: 10.00 hours/sem.	The written credit: 2.00 hours/sem.
Lecture (sem. 5)		contact hours: 15.00 hours/sem.
Class (sem. 5)	The preparation for a Class: 5.00 hours/sem. The preparation for a test: 5.00 hours/sem.	contact hours: 15.00 hours/sem.
Laboratory (sem. 5)	The preparation for a Laboratory: 5.00 hours/sem. The preparation for a test: 5.00 hours/sem.	contact hours: 15.00 hours/sem.	Finishing/Making the report: 5.00 hours/sem.
Project/Seminar (sem. 5)	The preparation for projects/seminars: 5.00 hours/sem.	contact hours: 15.00 hours/sem..	Doing the project/report/ Keeping records: 2.00 hours/sem. The preparation for the presentation: 2.00 hours/sem.
Advice (sem. 5)	The preparation for Advice: 2.00 hours/sem.	The participation in Advice: 2.00 hours/sem.
Exam (sem. 5)	The preparation for an Exam: 20.00 hours/sem.	The written exam: 2.00 hours/sem.

The way of giving the component module grades and the final grade

The type of classes	The way of giving the final grade
Lecture	On the basis of classes evaluation.
Class	Written tests - C. For more than 90% right partial marks - grade 5,0; 80-90% grade 4+; 70-80% grade 4,0; 60-70% grade 3+; 50-60% grade 3,0; below 50% grade 2,0.
The final grade	Final grade: K= 0.5wC+0.5wW Factor w equals to 1,0 or 0,9 or 0,8 for the first, second and third term of obtaining the course credit
Lecture	Written examination test (E) including contents of 4 and 5 semesters
Class	Written test - C. 90-100%points - grade 5,0; 80-90%points - grade 4,5; 70-80%points - grade 4,0; 60-70%points - grade 3,5; 50-60%points - grade 3,0; below 50%points - grade 2,0. The grade above 3.0 require comment/disscussion of the results obtained; depends also on current student activity .
Laboratory	Laboratory course credit - L. Passed all practical tasks, final reports and theoretical tests. Written test. 90-100%points - grade 5,0; 80-90% points - grade 4,5; 70-80%points - grade 4,0; 60-70%points - grade 3,5; 50-60%points - grade 3,0; below 50%points - grade 2,0.
Project/Seminar	Correct, written accomplishment of design example. Proving the ability of understanding of quantitative description of design problems - P.
The final grade	Final grade: K= 0,4wE+0,2wC+0,2wP+0,2wL. Factor w equals to 1,0 or 0,9 or 0,8 for the first, second and third term of obtaining the course credit

Sample problems

Required during the exam/when receiving the credit
(-)

Realized during classes/laboratories/projects
(-)

Others
(-)

Can a student use any teaching aids during the exam/when receiving the credit : no

The contents of the module are associated with the research profile no