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Industrial chemistry - processes

Some basic information about the module

Cycle of education: 2022/2023

The name of the faculty organization unit: The faculty Chemistry

The name of the field of study: Chemical Technology

The area of study: technical sciences

The profile of studing:

The level of study: first degree study

Type of study: full time

discipline specialities : Chemical analysis in industry and environment, Chemical and bioprocess engineering, Organic and polymer technology

The degree after graduating from university: Bachelor of Science (BSc)

The name of the module department : Department of Technology and Materials Chemistry

The code of the module: 208

The module status: mandatory for teaching programme

The position in the studies teaching programme: sem: 6 / W30 L60 / 5 ECTS / E

The language of the lecture: Polish

The name of the coordinator: Prof. Wiktor Bukowski, DSc, PhD, Eng.

office hours of the coordinator: Poniedziałek 10.30-12.00 Czwartek 10.30-12.00

semester 6: Karol Bester, PhD, Eng.

The aim of studying and bibliography

The main aim of study: Familiarizing students with the basic processes of heavy organic synthesis.

The general information about the module: The module is carried out in the six semester. It includes 30 hours of lecture and 60 hours laboratory. The module ends with an exam.

Teaching materials: Instrukcje do ćwiczeń laboratoryjnych

Bibliography required to complete the module
Bibliography used during lectures
1 Grzywa E., Molenda J. Technologia podstawowych syntez organicznych (t. 1 i 2) WNT. 2009
2 Arpe H.J. Industrial organic Chemistry Wiley-VCH. 2010
3 Bukowska A., Bukowski W. Przemysłowa chemia organiczna. Monomery nasycone Oficyna Wydawnicza Politechniki Rzeszowskiej. 2012
4 Bukowska A., Bukowski B. Przemysłowa chemia organiczna. Monomery nienasycone Oficyna Wydawnicza Politechniki Rzeszowskiej. 2013

Basic requirements in category knowledge/skills/social competences

Formal requirements: Registration for the sixth semester.

Basic requirements in category knowledge: Knowledge of the basic organic chemistry as well as basic technological operations.

Basic requirements in category skills: Ability to perform simple chemical calculations (e.g. stoichiometric calculations, mass balance), as well as basic laboratory operations.

Basic requirements in category social competences: Awareness of the need to work individually and in teams of 2-3 people.

Module outcomes

MEK The student who completed the module Types of classes / teaching methods leading to achieving a given outcome of teaching Methods of verifying every mentioned outcome of teaching Relationships with KEK Relationships with PRK
01 Student has basic knowledge of the methods production of the most important organic chemicals. lecture written exam K_W08+++
P6S_WG
02 Student has general knowledge of the prospective methods of production of the most important organic chemicals. lecture written exam K_W11+
P6S_WG
03 Student knows the basic intermidies for production of the most important organic chemicals. lecture written exam K_W08++
P6S_WG
04 Student is able to make a simple analysis of technological solutions for manufacturing the basic organic chemicals. lecture written exam K_U17+++
P6S_UW
05 Student is able to put together a simple glassware set for synthesis of organic compounds and apply basic laboratory techniques. laboratory observation of performance K_U10++
P6S_UW
06 Student is able to control syntheses of the selected organic chemicals, perform balance calculations, draw correct conclusions and prepare the final reports. laboratory written report
07 Student obeys rules of the fire protection and safety, in particular, the use of protective clothing and conducting with toxic, corrosive and inflammable chemicals. laboratory observation of performance K_U14+
P6S_UW
08 Student knows and applies principles of the proper management of waste. He segregate chemical waste (solid and liquid) from synthesis of organic chemicals. laboratory observation of performance K_U15+
P6S_UW
09 Student is able to perform basic analysis of the organic products provided in performed syntheses. laboratory written report K_U17+
P6S_UW
10 Student is able to work in a team performing syntheses of the selected organic chemicals in a laboratory scale. laboratory observation of performance K_K03++
P6S_KR
11 Student is able to point the main directions of application of the basic organic chemicals. lecture, laboratory written exam K_U19+
P6S_UW

Attention: Depending on the epidemic situation, verification of the achieved learning outcomes specified in the study program, in particular credits and examinations at the end of specific classes, can be implemented remotely (real-time meetings).

The syllabus of the module

Sem. TK The content realized in MEK
6 TK01 Synthesis involving carbon monoxide. Preparation of methanol, acetic acid, oxo aldehydes. Fischer-Tropsch synthesis W01-W02 MEK01 MEK02 MEK03
6 TK02 Halogenation processes. Production of chloromethanes, vinyl chloride and chlorobenzene as well as propylene oxide and epichlorohydrin by chlorine methods. W03-W04 MEK01 MEK02 MEK03 MEK04
6 TK03 Alkylation processes. Production of ethylbenzene and cumene, and N, O, S and Al alkylation products. W05 MEK01 MEK02 MEK03
6 TK04 Hydrogenation and dehydrogenation. Production of formaldehyde, styrene, cyclohexane, aniline, diaminebenzene and toluenediamine. W06-W07 MEK01 MEK02 MEK03
6 TK05 Oxidation. Production of ethylene and propylene oxides, adipic and terephthalic acids, phthalic and maleic anhydrides, phenol and acetone as well as hydrogen peroxide. W08-W11 MEK01 MEK02 MEK03
6 TK06 Addition and condensation processes. Preparation of Bisphenol A. W12 MEK01 MEK02 MEK03
6 TK07 Hydration and esterification. Production of ethanol and ethylene oxide, esters of acetic and phthalic acids. W13 MEK01 MEK02 MEK03
6 TK08 Nitration processes. Preparation nitrobenzene, dinitrobenzene and dinitrotoluene toluene. W14 MEK01 MEK02 MEK03
6 TK09 Sulfonation processes W15 MEK01 MEK02 MEK03
6 TK10 Syntheses of the selected organic chemicals, e.g. cyclohexanone oxime and caprolactam, adipic acid, dibutyl phthalate, methacrylate. L01-L10 MEK05 MEK06 MEK07 MEK08 MEK09 MEK10 MEK11

The student's effort

The type of classes The work before classes The participation in classes The work after classes
Lecture (sem. 6) contact hours: 30.00 hours/sem.
Studying the recommended bibliography: 4.50 hours/sem.
Laboratory (sem. 6) The preparation for a Laboratory: 3.00 hours/sem.
The preparation for a test: 8.00 hours/sem.
contact hours: 60.00 hours/sem.
Finishing/Making the report: 8.00 hours/sem.
Advice (sem. 6)
Exam (sem. 6) The preparation for an Exam: 35.00 hours/sem.
The written exam: 1.00 hours/sem.

The way of giving the component module grades and the final grade

The type of classes The way of giving the final grade
Lecture Positive mark of the written exam. The grading scale is given during an exam. The 2nd exam with 0.9 coeficient.
Laboratory Passed all practical tasks, final reports and theoretical tests.
The final grade The final grade (K): K = 0.6wE + 0.4L: where E, L - positive grade of the exam and laboratory, respectively w – a coefficient, w = 1.0 for the first exam, 0.9 for the second exam

Sample problems

Required during the exam/when receiving the credit
(-)

Realized during classes/laboratories/projects
(-)

Others
(-)

Can a student use any teaching aids during the exam/when receiving the credit : no

The contents of the module are associated with the research profile: no