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Safety and process optimization

Some basic information about the module

Cycle of education: 2022/2023

The name of the faculty organization unit: The faculty Chemistry

The name of the field of study: Chemical Technology

The area of study: technical sciences

The profile of studing:

The level of study: second degree study

Type of study: full time

discipline specialities : Technology of medicinal products, Chemical analysis in industry and environment , Organic and polymer technology, Polymer materials engineering, Product and ecological process engineering

The degree after graduating from university: Master of Science (MSc)

The name of the module department : Department of Chemical Engineering and Process Control

The code of the module: 15628

The module status: mandatory for the speciality Product and ecological process engineering

The position in the studies teaching programme: sem: 2 / W30 P30 / 4 ECTS / Z

The language of the lecture: Polish

The name of the coordinator: Grzegorz Poplewski, PhD, Eng.

The aim of studying and bibliography

The main aim of study: The student who completed the module is aware of the importance of process safety, can define and describe it mathematically, as well as design an apparatus or process in such a way that it is safe in accordance with the adopted standards. Additionally, the student knows the basics of mathematical optimization and knows how to apply them to formulate and solve a problem not only in the field of process safety.

The general information about the module: The module is implemented in the second semester of the second cycle of studies. It includes 30 hours of lecture and 30 hours of project. The module ends with a credit. The course presents information in the field of optimization, process safety, methods of its evaluation and methods of mathematical description necessary to design optimal apparatus and industrial processes.

Teaching materials: Książki "Analiza ryzyka w przemyśle chemicznym, podręcznik dla studentów", "Optymalizacja w inżynierii procesowej" oraz "Optimization of chemical processes" są dostępne u prowadzącego przedmiot.

Bibliography required to complete the module
Bibliography used during lectures
1 Piotr Tomasz Mitkowski Analiza ryzyka w przemyśle chemicznym, podręcznik dla studentów Wydawnictwo Politechniki Poznańskiej, ISBN: 978‐83‐7775‐202‐9. 2012
2 Aleksander Pabiś Bezpieczeństwo procesowe cz.1. Bezpieczeństwo chemiczne Wydawnictwo Politechniki Krakowskiej. 2018
3 J. Jeżowski, A. Jeżowska Wprowadzenie do optymalizacji matematycznej w inżynierii chemicznej i procesowej Oficyna Wydawnicza Politechniki Rzeszowskiej. 2011
4 J. Jeżowski, A. Jeżowska Optymalizacja procesów i aparatów. Wybrane problemy z zakresu inżynierii chemicznej i procesowej Oficyna Wydawnicza Politechniki Rzeszowskiej. 2011
5 R. Krupiczka, H. Merta Optymalizacja Procesowa Wydawnictwo Politechniki Śląskiej, Gliwice . 1998
Bibliography used during classes/laboratories/others
1 Piotr Tomasz Mitkowski Analiza ryzyka w przemyśle chemicznym, podręcznik dla studentów Wydawnictwo Politechniki Poznańskiej, ISBN: 978‐83‐7775‐202‐9. 2012
2 T.F. Edgar, D.M. Himmelblau, L. Lasdon Optimization of chemical processes McGraw-Hill. 2001
Bibliography to self-study
1 J. Jeżowski, A. Jeżowska Optymalizacja systemów procesowych Oficyna Wydawnicza Politechniki Rzeszowskiej. 2011

Basic requirements in category knowledge/skills/social competences

Formal requirements: Promotion to the second semester of second-cycle studies

Basic requirements in category knowledge: knowledge of: chemical engineering processes, mechanical processes and apparatus, concepts and applications of the derivative of a function

Basic requirements in category skills: basic computer skills, ability to use MS Excel

Basic requirements in category social competences: ability to solve problems independently and in team

Module outcomes

MEK The student who completed the module Types of classes / teaching methods leading to achieving a given outcome of teaching Methods of verifying every mentioned outcome of teaching Relationships with KEK Relationships with PRK
01 The student knows the basic concepts and methods of analysis in the field of process safety. lecture final written test K_W05+
K_U09++
K_K01+
P7S_KK
P7S_UO
P7S_UW
P7S_WG
02 The student is able to analyze the problem and find a potential cause of failure. problem lecture, didactic discussion, implementation of the assigned task project report K_U09++
K_K01+
P7S_KK
P7S_UO
P7S_UW
03 Student is able to describe the problem and dangers related to failure in a quantitative way. lecture, problem lecture, team project project presentation K_W02+
K_U09+
P7S_UO
P7S_UW
P7S_WG
04 The student is able to assess the risk and consequences of failure of various types. lecture, problem lecture, team project final written test, project report K_W05+
K_W12+
K_K01+
P7S_KK
P7S_WG
05 The student knows the basic concepts of mathematical optimization. lecture written examination K_W02+++
K_W12++
K_K01+
P7S_KK
P7S_WG
06 The student is able to understand the problem, find data and constraints and choose the right method of its solution. problem laboratory, individual or team project report on the design, performance monitoring, oral speech K_W02+
K_U09+++
P7S_UO
P7S_UW
P7S_WG
07 The student is able to formulate an optimization problem in a mathematical form, enter it into a computer program and solve it. problem laboratory observation of performance K_W02++
K_U07+++
P7S_UW
P7S_WG

Attention: Depending on the epidemic situation, verification of the achieved learning outcomes specified in the study program, in particular credits and examinations at the end of specific classes, can be implemented remotely (real-time meetings).

The syllabus of the module

Sem. TK The content realized in MEK
2 TK01 Optimality criteria W01, W02, P01-P24 MEK05 MEK07
2 TK02 Formulation of mathematical optimization tasks for industrial cases. Mathematical models of chemical processes, apparatus and logistic processes, identification of model parameters. W03-W06, P03-P10 MEK06 MEK07
2 TK03 Mathematical optimization of functions of several variables without restrictions. Numerical optimization of functions of one variable without restriction. W04, W05, P01-P04 MEK05 MEK06 MEK07
2 TK04 Mathematical optimization of functions of several variables with equality and inequality constraints. W05, W06, P03-P08 MEK05 MEK07
2 TK05 Options and settings for mathematical optimization methods. W07, W08 MEK07
2 TK06 Selected problems of nonlinear programming. W03, W09-W12, P04, P10-P14 MEK05 MEK06
2 TK07 Linear programming. W04, W13, P01-P08 MEK05 MEK06 MEK07
2 TK08 Fundamentals of mathematical programming with binary, integer and discrete variables. W05, W13-W15, P05, P10-P16 MEK05 MEK07
2 TK09 The selected stochastic mathematical optimization methods. W09-W11 MEK05 MEK07
2 TK10 Examples of formulating mathematical optimization models. W01-W28, P01-P24 MEK06 MEK07
2 TK11 Basic terminology and applicable legal regulations in the field of process safety W16-W18 MEK01
2 TK12 Impact of chemicals hazards on the human body and the environment. W19-W20 MEK03 MEK04
2 TK13 Mathematical description of selected types of failure W21-W24, P09-P18 MEK03
2 TK14 Models for dispersing substances W24-W27, P19-P22 MEK01 MEK03 MEK04
2 TK15 Failure risk analysis methods W27-W30,P23-P24 MEK02 MEK04
2 TK16 Formulating, solving, analyzing the results and preparing a report on the final project. P25-P30 MEK03 MEK04 MEK06 MEK07

The student's effort

The type of classes The work before classes The participation in classes The work after classes
Lecture (sem. 2) The preparation for a test: 10.00 hours/sem.
contact hours: 30.00 hours/sem.
complementing/reading through notes: 4.00 hours/sem.
Studying the recommended bibliography: 4.00 hours/sem.
Project/Seminar (sem. 2) The preparation for projects/seminars: 2.00 hours/sem.
Others: 2.00 hours/sem.
contact hours: 30.00 hours/sem..
Doing the project/report/ Keeping records: 7.00 hours/sem.
The preparation for the presentation: 2.00 hours/sem.
Others: 3.00 hours/sem.
Advice (sem. 2) The preparation for Advice: 1.00 hours/sem.
The participation in Advice: 2.00 hours/sem.
Credit (sem. 2) The preparation for a Credit: 5.00 hours/sem.
The written credit: 1.00 hours/sem.

The way of giving the component module grades and the final grade

The type of classes The way of giving the final grade
Lecture Written test - OW
Project/Seminar Project problem formulation and analysis, solving it and presenting the results in the form of a report and oral description - OP
The final grade Final mark (FM): FM = 0.4*w*OW+0.6*w*OP w - a factor related to the term credit or examination, w = 1,0 the first term,w = 0,9 the second term, w = 0,8 a third term. While rounding average, the following rules are apply: to 3,30 – dst (3,0); 3,31 - 3,75 – +dst (3,5); 3,76 - 4,25 – db (4,0); 4,26 - 4,70 – +db (4,5); from 4,71 – bdb (5,0).

Sample problems

Required during the exam/when receiving the credit
(-)

Realized during classes/laboratories/projects
(-)

Others
(-)

Can a student use any teaching aids during the exam/when receiving the credit : no

The contents of the module are associated with the research profile: yes

1 D. Foo; G. Poplewski An extended corner point method for the synthesis of flexible water network 2021