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Polymer materials processing technology

Some basic information about the module

Cycle of education: 2022/2023

The name of the faculty organization unit: The faculty Chemistry

The name of the field of study: Chemical Technology

The area of study: technical sciences

The profile of studing:

The level of study: second degree study

Type of study: full time

discipline specialities : Technology of medicinal products, Chemical analysis in industry and environment , Organic and polymer technology, Polymer materials engineering, Product and ecological process engineering

The degree after graduating from university: Master of Science (MSc)

The name of the module department : Department of Polymers and Biopolymers

The code of the module: 1378

The module status: mandatory for the speciality Organic and polymer technology

The position in the studies teaching programme: sem: 2 / W30 L45 / 5 ECTS / E

The language of the lecture: Polish

The name of the coordinator: Prof. Piotr Król, DSc, PhD, Eng.

semester 2: Bożena Król, PhD

The aim of studying and bibliography

The main aim of study: Acquisition of knowledge and skills in industrial production methods,physicochemical properties and applications of polymeric materials

The general information about the module: The object is delivering information essential to get to know processes of industrial production of polymers, copolymers and methods of their chemical modifications and physics under the angle of obtaining materials useful for the forming products in further processes of the processing.The knowledge gained allows to conclude about the impact of the method of producing polymers on their physico-mechanical properties.

Teaching materials: Instrukcje do ćwiczeń laboratoryjnych

others: Aktualne artykuły w czasopiśmach "Polimery" i "Chemik"

Bibliography required to complete the module
Bibliography used during lectures
1 J. Pielichowski, A. Puszyński Chemia i technologia tworzyw sztucznych PWN Warzszawa. 2005
2 Florjańczyk Z., Penczek S. Chemia polimerów, tom II Oficyna Wyd. Polit. Warszawskiej . 1997
3 W. Szlezyngier Tworzywa sztuczne, tom I Wyd. FOSZE Rzeszow. 2000
4 K. Czaja Poliolefiny WNT Warszawa. 2005
5 Jan F. Rabek Polimery. Otrzymywanie, metody badawcze, zastosowanie PWN. 2013
Bibliography used during classes/laboratories/others
1 J. Pielichowski, A. Puszyński Preparatyka polimerów Teza Wyd. Naukowo-Techniczne, Kraków . 2005
Bibliography to self-study
1 D. Żuchowska Polimery konstrukcyjne WNT Warszawa. 2000
2 M. Obłój-Muzaj, B. Świerz-Motysia, B. Szabłowska Polichlorek winylu WNT Warszawa. 1997
3 P. Czub, Z. Bończa-Tomaszewski, P. Penczek, J. Pielichowski Chemia i technologia żywic epoksydowych WNT Warszawa. 2002
4 Z. Wirpsza Poliuretany. Chemia.Technologia. Wlaściwości. Zastosowanie. WNT Warszawa . 1991
5 Jan F. Rabek Współczesna wiedza o polimerach PWN. 2009

Basic requirements in category knowledge/skills/social competences

Formal requirements: Student has a good knowledge of general chemical technology and chemical engineering.

Basic requirements in category knowledge: Student has knowledge of polymer chemistry and the initial knowledge of the physical chemistry of polymers.

Basic requirements in category skills: Student is able to carry out work in the chemical laboratory, particularly in the field of organic synthesis

Basic requirements in category social competences: The student is responsible and knows the principles of safe work rules in the chemical laboratory.

Module outcomes

MEK The student who completed the module Types of classes / teaching methods leading to achieving a given outcome of teaching Methods of verifying every mentioned outcome of teaching Relationships with KEK Relationships with PRK
01 The student knows the rules of the environment associated with the production and use of plastic products. lecture written exam K_W04++
K_W09+++
P7S_WG
02 Student has knowledge of the raw materials, the polymers and processes for preparing the polymers on an industrial scale. He knows the basic technological schemes manufacturing processes of polymers. lecture, laboratory, interactive leckture written exam, written test, a written report, observation of performance K_W05+++
P7S_WG
03 Student has an established expertise in the field of health and safety in the laboratory and in industry producing plastics lecture, laboratory written examination, written test, a written report, observation of performance K_W04++
K_W11+++
P7S_WG
04 Based on the knowledge gained student is able to plan, carry out and evaluate the correctness of the basic course of polymerization processes lecture, laboratory written examination, observation of performance, written test, a written report K_W05+
K_U08++
P7S_UW
P7S_WG
05 The student has the ability to analyze and solve research problems, for issues of manufacturing technology and applications of polymers lecture, laboratory written examination, observation of performance, written test, written report K_U09++
K_U12+
P7S_UO
P7S_UW
06 Student in formulating and solving engineering tasks can integrate their knowledge of chemistry, chemical technology, chemical and process engineering and environmental technology as applied to polymers lecture, laboratory written examination, written test, observation of performance, written report K_W04+
K_U09+
K_U11+++
P7S_UO
P7S_UW
P7S_WG
07 Student understands the need for continuing education and professional development in light of the dynamic changes in polymer technology lecture, laboratory written exam K_K01++
P7S_KK
08 In the laboratory the student behaves in a professional manner with respect for the principles of professional ethics and knows the rules in relation to work in the industry aboratory monitor performance K_U04++
K_K01+++
K_K03+
P7S_KK
P7S_KR
P7S_UU

Attention: Depending on the epidemic situation, verification of the achieved learning outcomes specified in the study program, in particular credits and examinations at the end of specific classes, can be implemented remotely (real-time meetings).

The syllabus of the module

Sem. TK The content realized in MEK
2 TK01 Some historical aspects of the polymer manufacturing on industrial scale. Radical polymerization and condensation polymerization. W01 MEK02 MEK07
2 TK02 Thermodynamic and kinetic issues important for polymerization processes at the industrial-scale W01-W03 MEK02
2 TK03 Industrial methods for production of the polymers: polymerization in gas phase, in bulk, suspension and emulsion polymerization, electrochemical, radiation, plasma and solution polymerization. Coordination polymerization in solution and in fluid phase W04, W05, L02 MEK02
2 TK04 Apparatus and technological schemes of selected polymerization processes of olefins, polystyrene and PVC. Ecological issues in those processes. W05-W08 MEK01 MEK03 MEK06
2 TK05 Polymerization of dienes. Rubber industry. W09 MEK05
2 TK06 Polymers containing fluorine that are performed at the industrial-scale W10 MEK02 MEK05
2 TK07 Polyacrylates. Polyacrylonitrile. Poly(oxymethylene). W10, L01 MEK01 MEK03 MEK04
2 TK08 Aliphatic and aromatic polyethers. W11 MEK01 MEK05
2 TK09 Manufacturing technologies of polyurethane products W12, L04 MEK01 MEK03 MEK08
2 TK10 Aliphatic and aromatic polyamides w13 MEK05
2 TK11 Polysiloxanes. Polycarbonates. Epoxy resins. W14, L03, L05 MEK02 MEK04
2 TK12 Modern polymeric materials: conductive polymers, composites as engineering materials. Conditions and development perspectives of the Polish plastic industry W15 MEK02 MEK07
2 TK13 Industrial plants: dosing devices, reactors, heat exchange solutions, packaging products - the example chosen technology of condensation polymers W02, W07, L06, L07 MEK02 MEK06

The student's effort

The type of classes The work before classes The participation in classes The work after classes
Lecture (sem. 2) contact hours: 30.00 hours/sem.
complementing/reading through notes: 5.00 hours/sem.
Studying the recommended bibliography: 30.00 hours/sem.
Laboratory (sem. 2) The preparation for a Laboratory: 15.00 hours/sem.
contact hours: 45.00 hours/sem.
Finishing/Making the report: 5.00 hours/sem.
Advice (sem. 2) The preparation for Advice: 1.00 hours/sem.
The participation in Advice: 3.00 hours/sem.
Exam (sem. 2) The preparation for an Exam: 15.00 hours/sem.
The written exam: 1.00 hours/sem.

The way of giving the component module grades and the final grade

The type of classes The way of giving the final grade
Lecture Result of written test - W1
Laboratory Evaluation of the laboratory includes the average ratings of the tests and performance exercises documented reports - W2
The final grade W = 0,6 W1+ 0,4 W2

Sample problems

Required during the exam/when receiving the credit
(-)

Realized during classes/laboratories/projects
Technologia tworzyw sztucznych Harmonogram.pdf
Polimeryzacja akrylonitrylu.pdf
Poliwinyloformal.pdf
Sprezysty kit silikonowy.pdf
Synteza kationomeru poliuretanowego.pdf
Synteza maloczasteczkowej zywicy-epoksydowej.pdf

Others
(-)

Can a student use any teaching aids during the exam/when receiving the credit : no

The contents of the module are associated with the research profile: yes

1 Ł. Byczyński; P. Król; M. Sochacka-Piętal Hydrophilic polyurethane films containing gastrodin as potential temporary biomaterials 2023
2 P. Król; K. Pielichowska; M. Szlachta Hydrophilic and hydrophobic films based on polyurethane cationomers containing TiO2 nanofiller 2022
3 Ł. Byczyński; P. Król; B. Pilch-Pitera; J. Wojturska Sposób wytwarzania blokowanych poliizocyjanianów do poliuretanowych powłok proszkowych 2022
4 M. Kowal; B. Król; P. Król; K. Nowicka; K. Pielichowska; M. Walczak Polyurethane cationomers containing fluorinated soft segments with hydrophobic properties 2021
5 Ł. Byczyński; P. Król; B. Pilch-Pitera; J. Wojturska Blokowane poliizocyjaniany, ich zastosowanie oraz poliuretanowe lakiery proszkowe 2021
6 Ł. Byczyński; P. Król; B. Pilch-Pitera; J. Wojturska Blokowane poliizocyjaniany, sposób ich wytwarzania i zastosowanie 2021
7 B. Król; P. Król Structures, properties and applications of the polyurethane ionomers 2020
8 B. Król; P. Król; K. Pielichowska; M. Sochacka-Piętal; Ł. Uram; M. Walczak Synthesis and property of polyurethane elastomer for biomedical applications based on nonaromatic isocyanates, polyesters, and ethylene glycol 2020
9 M. Kędzierski; B. Król; P. Król; K. Pielichowska Polyurethane cationomer films as ecological membranes for building industry 2019