logo
Item card
logo

Process engineering in the pharmaceutical industry

Some basic information about the module

Cycle of education: 2022/2023

The name of the faculty organization unit: The faculty Chemistry

The name of the field of study: Pharmaceutical engineering

The area of study: technical/biological sciences

The profile of studing:

The level of study: first degree study

Type of study: full time

discipline specialities :

The degree after graduating from university: Bachelor of Science (BSc)

The name of the module department : Department of Chemical Engineering and Process Control

The code of the module: 12702

The module status: mandatory for teaching programme

The position in the studies teaching programme: sem: 5, 6 / W45 C30 L15 P15 / 10 ECTS / E,E

The language of the lecture: Polish

The name of the coordinator: Izabela Poplewska, PhD, Eng.

office hours of the coordinator: środa 8.45-10.15, piątek 12.05-13.35

semester 6: Maksymilian Olbrycht, PhD, Eng.

The aim of studying and bibliography

The main aim of study: TThe student obtains knowledge of the basics of Chemical and Process Engineering, including the theory of heat and mass transport. Then, students learn to apply both theories to the unit processes of Process Engineering that are taught in the pharmaceutical industry. The student learns the mechanisms of unit processes, their methods of mathematical modeling and optimal conduct.

The general information about the module: The module is implemented in sem. 5 and 6. In sem. 5 covers 30 h L; 15 h T.Ex.. In sem. 6 covers 15 h L; 15 h T.Ex.., 15 h Lab. Sem 5 and 6 ends with an exam. The lecture is supported by blackboard exercises, where the practical application of the theory is shown on task examples, a project in which the student learns to design a heat exchanger, and also a laboratory, where practical methods of experimental research on unit processes of chemical engineering and the interpretation of experimental data are shown.

Bibliography required to complete the module
Bibliography used during lectures
1 T. Hobler Ruch ciepła i wymienniki WNT W-wa. 1986
2 T. Hobler Dyfuzyjny ruch masy i absorbery WNT W-wa. 1976
3 M. Serwiński Zasady inżynierii chemicznej i procesowej WNT W-wa. 1982
4 Praca zbior. pod red. Z Ziółkowskiego Procesy dyfuzyjne i termodynamiczne , cz. I; II; III skrypt Pol. Wrocławskiej. 1980
5 D. Antos, K.Kaczmarski, W. Piątkowski Wymiana ciepła Mat. Pom. Of. Wyd. PRz. 2012
6 K. Kaczmarski, W. Piątkowski Ruch masy Mat. pom. Of. Wyd. PRz. 2014
7 D. Antos, W. Piątkowski Procesy dyfuzyjne Mat. pom. Of. Wyd. PRz. 2014
8 D. Antos, W. Piątkowski Procesy równoczesnego ruchu ciepła i masy Mat. pom. Of. Wyd. PRz. 2014
Bibliography used during classes/laboratories/others
1 W. Zapała, K. Kaczmarski, I. Poplewska, W. Piątkowski Wybrane operacje jednostkowe w inżynierii chemicznej - laboratorium Of. Wyd. PRz. 2012
2 R. Zarzycki Zadania rachunkowe z Inżynierii Chemicznej PWN Łódź. 1980
3 Praca zbiorowa pod red. J. Bandrowskiego i M. Palicy Materiały pomocnicze do ćwiczeń i projektów z inżynierii chemicznej Wyd. Pol. Śl. 2005
4 Z. Kawala; MM. Pająk; J. Szust 13 T. Kudra Zbiór zadań z podstawowych procesów Inżynierii Chemicznej skrypt Pol. Wrocławskiej cz.: II oraz III. 1979
5 K.F. Pawłow; P.G. Romankow; A.A. Noskow Przykłady i zadania z zakresu aparatury i inżynierii chemicznej Wydawnictwa Naukowo-Techniczne. 1981
6 T. Kudra (pod redakcją) Zbiór zadań z podstaw teoretycznych inżynierii chemicznej i procesowej WNT W-wa. 1985
7 praca zbiorowa pod red. R. Petrusa Inżynieria Chemiczna Laboratorium Of. Wyd. PRz. 1998
Bibliography to self-study
1 Z. Ziółkowski Ekstrakcja w przemyśle chemicznym WNT W-wa. 1980
2 S. Bredsznajder Własności gazów i cieczy WNT W-wa. 1962
3 R. Petrus, G. Aksielrud, J. Gumnicki, W. Piątkowski Wymiana masy w układzie ciecz-ciało stałe Of. Wyd. PRz. 1998

Basic requirements in category knowledge/skills/social competences

Formal requirements: Registration for the sem. V and VI

Basic requirements in category knowledge: Knowlegde on applied mathematics, physical chemistry, chemical thermodynamics, physical chemistry, biology.

Basic requirements in category skills: 1. Basic konwledge in the area of: phsysics, mathematics, physysical chemistry, informatics, biology, biotechnology 2. Ability to learn from textbooks, lecture notes, to make out lecture notes 3. Abi

Basic requirements in category social competences: Ability to intellectual work in the group

Module outcomes

MEK The student who completed the module Types of classes / teaching methods leading to achieving a given outcome of teaching Methods of verifying every mentioned outcome of teaching Relationships with KEK Relationships with PRK
01 knows the basics of mathematical description of processes in chemical engineering, i.e. heat transfer processes and mass transfer in diffusion processes problem lecture; table exercises; problem exercises Exam: written, written test, colloquium K_W04++
K_W06++
K_U08+++
K_K01+
P6S_KK
P6S_UW
P6S_WG
02 has a basic knowledge of heat transfer by conduction, convection, radiation, penetration and penetration and can make calculations related to the heat transfer lecture, table exercises; problem exercises Exam: written, written test, colloquium K_W04++
K_W06++
K_U08+++
P6S_UW
P6S_WG
03 can design heat exchangers which are used in various technological processes individual project oral test K_U08++
K_U09+++
K_K03++
P6S_KR
P6S_UW
04 knows the methods of description of mass transfer processes occurring in mass exchangers and is able to choose mass exchangers for the implementation of various mass transfer processes lecture, table exercises; problem exercises Exam: written part, written test, colloquium K_U08++
K_U11+++
P6S_UW
05 can make balance calculations of various types of mass exchangers table exercises; problem exercises Exam: written part, written test, colloquium K_U08++
K_U09++
P6S_UW
06 based on the theory of basic processes, ie. heat transfer, mass transfer can describe the basic processes of separation of mixtures, including biological mixtures. problem lecture, table exercises; problem exercises; problem lab. Exam: written part, written test, colloquium K_W04++
K_U08++
K_K01+
P6S_KK
P6S_UW
P6S_WG
07 can separate the mixture by absorption, extraction, distillation, rectification. problem lecture, problem exercises; problem lab. Exam: written part, written test, colloquium K_W04+
K_U09++
P6S_UW
P6S_WG

Attention: Depending on the epidemic situation, verification of the achieved learning outcomes specified in the study program, in particular credits and examinations at the end of specific classes, can be implemented remotely (real-time meetings).

The syllabus of the module

Sem. TK The content realized in MEK
5 TK01 Heat Transfer: Kinds of the Heat Transfer: Thermal Conduction, I-St Fourier Law, Thermal Conduction Coefficient, Heat Non- And Conductors, Thermal Conduction Across Wall, Heat Transfer Resistance, Heat Convection – Newton Equation, Heat Transfer Cases, Criterial Numbers And Equations, Heat Radiation, Heat Screen Meaning, Heat Losses to Environment, Overall Heat Transfer, Newton Equation for Overall Heat Transfer, Overall Heat Transfer Coefficient, Basis Of Heat Exchanger Design. W1-W14, C1-C7 MEK01 MEK02
5 TK02 Mass Transfer: (Fixed) Stationary Mass Transfer, Driving Force, Mass Diffusion, I-St Fick Law, Mass Diffusion Coefficients, Mass Transfer Resistance, Kinds of the Mass Diffusion, Mass Diffusion, Mass Convection, Newton Kinetic Equation, Mass Transfer Cases, Criterial Numbers And Equations, Overall Mass Transfer, Newton Equation for Overall Mass Transfer, Overall Mass Transfer Coefficient, Disappearance of Mass Transfer Resistance, Overall Mass Transfer Driving Force, Basis Of Mass Exchanger Design. Absorption; Process Definition, Static’s of the Process – Absorption Equilibrium, Kinds of the Equilibrium Line Notations, Process Kinetics, Mass and Overall Mass Transport in the Absorption, Mass Balance of the Absorption, Operation Line of the Absorption, Minimum of the Spraying Liquid Mass and Velocity, Overall Mass Transfer Driving Force in Absorption, Chemisorption. W15-W30, C8-C15 MEK01 MEK04 MEK05
6 TK01 Mass and heat exchange in the processes of manufacturing medicinal products. W1-W15, L1-L15, P1-P15 MEK03 MEK04 MEK05
6 TK02 Distillation And Rectification: Analogous to the Same Above with the Following Differences: Distillation Equilibrium for Binary Component System, Kinds of the Equilibrium Line Notations - for Ideal System – Raoult Law, Nonideal Systems – Aberrations From Raoult Law, Azeotropes, Differential Distillation, Equilibrium Distillation, Mass and Overall Mass Transport in the Rectification, Batch Rectification, Continuous Rectification, Balances of the Rectification, Balances of the Operated Plate, Operation Lines of the Rectification, Minimum and Maximum Minimum of the Column Reflux, Column Efficiency. W1-W15, C1-C7, L1-L15 MEK06 MEK07
6 TK03 Extraction: Analogous to the Same Above with the Following Differences: Extraction Equilibrium for Ternary Component System, Ideal System – Nernst Law, Nonideal Systems – Aberrations From Nernst Law, Stepping Extraction Parallel-Current and Counter-Current Extraction, Minimum and Maximum of the Extrahent Mass, Kinds of the Mathematics Solution of the Mentioned Above Extraction Cases, Column Extraction. W1-W15, C8-C15, L1-L15 MEK06 MEK07

The student's effort

The type of classes The work before classes The participation in classes The work after classes
Lecture (sem. 5) The preparation for a test: 7.00 hours/sem.
contact hours: 30.00 hours/sem.
complementing/reading through notes: 7.00 hours/sem.
Studying the recommended bibliography: 7.00 hours/sem.
Class (sem. 5) The preparation for a Class: 15.00 hours/sem.
The preparation for a test: 15.00 hours/sem.
contact hours: 15.00 hours/sem.
Finishing/Studying tasks: 15.00 hours/sem.
Advice (sem. 5) The participation in Advice: 1.00 hours/sem.
Exam (sem. 5) The preparation for an Exam: 20.00 hours/sem.
The written exam: 2.00 hours/sem.
Lecture (sem. 6) contact hours: 15.00 hours/sem.
complementing/reading through notes: 3.00 hours/sem.
Studying the recommended bibliography: 3.00 hours/sem.
Class (sem. 6) The preparation for a Class: 15.00 hours/sem.
The preparation for a test: 15.00 hours/sem.
contact hours: 15.00 hours/sem.
Finishing/Studying tasks: 15.00 hours/sem.
Laboratory (sem. 6) The preparation for a test: 5.00 hours/sem.
contact hours: 15.00 hours/sem.
Project/Seminar (sem. 6) contact hours: 15.00 hours/sem..
Doing the project/report/ Keeping records: 10.00 hours/sem.
Advice (sem. 6) The participation in Advice: 1.00 hours/sem.
Exam (sem. 6) The preparation for an Exam: 20.00 hours/sem.
The written exam: 2.00 hours/sem.

The way of giving the component module grades and the final grade

The type of classes The way of giving the final grade
Lecture Passing the Lecture = evaluation in an exam. Factor related to the term Exam / Credit w=1 - 1-st term; w=0.9 - 2-nd term; w=0.8 - 3rd term. w=0.8 - 3-rd term;
Class Excercises are taken as seminar. The mark in the excercises on the base 1 test points - OC.
The final grade Final mark is calculated according to the following formula: OK = 0,7 OE + 0,3 C
Lecture Passing the Lecture = evaluation in an exam. Factor related to the term Exam / Credit w=1 - 1-st term; w=0.9 - 2-nd term; w=0.8 - 3rd term. w=0.8 - 3-rd term;
Class Excercises are taken as seminar. The mark in the excercises on the base 1 test - OC. rules as in sem. 5
Laboratory Laboratories – exercises performed by a group under the supervision of an academic teacher. Passing the laboratory based on the grade from the colloquium - OL. The condition for passing the laboratory is also the correct preparation of reports from all exercises.
Project/Seminar Designing a heat exchanger - OP
The final grade Final mark is calculated according to the following formula: OK = 0,5 OE + 0,25 OC + 0,1 OP + 0,15 OL

Sample problems

Required during the exam/when receiving the credit
(-)

Realized during classes/laboratories/projects
(-)

Others
(-)

Can a student use any teaching aids during the exam/when receiving the credit : yes

Available materials : In the credits of exercises: YES J. Bandrowski. M. Palica, "Materiały pomocnicze do ćwiczeń i i projektów z Inżynierii chemicznej" Passing the exam: NO

The contents of the module are associated with the research profile: yes

1 D. Antos; I. Poplewska; P. Zimoch Dissociation events during processing of monoclonal antibodies on strong cation exchange resins 2022
2 D. Antos; A. Bajek-Bil; M. Balawejder; M. Olbrycht; W. Piątkowski; I. Poplewska Development of a Route to the Most Active Nafronyl Stereoisomer by Coupling Asymmetric Synthesis and Chiral Chromatography Separation 2021
3 D. Antos; W. Piątkowski; I. Poplewska A case study of the mechanism of unfolding and aggregation of a monoclonal antibody in ion exchange chromatography 2021
4 D. Antos; M. Balawejder; H. Lorenz; M. Olbrycht; W. Piątkowski; I. Poplewska; A. Seidel-Morgenstern Cooperative Kinetic Model to Describe Crystallization in Solid Solution Forming Systems 2019
5 D. Antos; M. Kołodziej; A. Łyskowski; W. Piątkowski; I. Poplewska; P. Szałański Determination of protein crystallization kinetics by a through-flow small-angle X-ray scattering method 2019