Karta przedmiotu

Process engineering in the pharmaceutical industry

Some basic information about the module

Cycle of education:

2022/2023

The name of the faculty organization unit:

The faculty Chemistry

The name of the field of study:

Pharmaceutical engineering

The area of study:

technical/biological sciences

The profile of studing:

The level of study:

first degree study

Type of study:

full time

discipline specialities :

The degree after graduating from university:

Bachelor of Science (BSc)

The name of the module department :

Department of Chemical Engineering and Process Control

The code of the module:

12702

The module status:

mandatory for teaching programme

The position in the studies teaching programme:

sem: 5, 6 / W45 C30 L15 P15 / 10 ECTS / E,E

The language of the lecture:

Polish

The name of the coordinator:

Izabela Poplewska, PhD, Eng.

office hours of the coordinator:

wtorek 8.45-10.15, piątek 10.30-12.00

semester 6:

Maksymilian Olbrycht, PhD, Eng.

The aim of studying and bibliography

The main aim of study:
TThe student obtains knowledge of the basics of Chemical and Process Engineering, including the theory of heat and mass transport. Then, students learn to apply both theories to the unit processes of Process Engineering that are taught in the pharmaceutical industry. The student learns the mechanisms of unit processes, their methods of mathematical modeling and optimal conduct.

The general information about the module:
The module is implemented in sem. 5 and 6. In sem. 5 covers 30 h L; 15 h T.Ex.. In sem. 6 covers 15 h L; 15 h T.Ex.., 15 h Lab. Sem 5 and 6 ends with an exam. The lecture is supported by blackboard exercises, where the practical application of the theory is shown on task examples, a project in which the student learns to design a heat exchanger, and also a laboratory, where practical methods of experimental research on unit processes of chemical engineering and the interpretation of experimental data are shown.

Bibliography required to complete the module

Bibliography used during lectures
1	T. Hobler	Ruch ciepła i wymienniki	WNT W-wa.	1986
2	T. Hobler	Dyfuzyjny ruch masy i absorbery	WNT W-wa.	1976
3	M. Serwiński	Zasady inżynierii chemicznej i procesowej	WNT W-wa.	1982
4	Praca zbior. pod red. Z Ziółkowskiego	Procesy dyfuzyjne i termodynamiczne , cz. I; II; III	skrypt Pol. Wrocławskiej.	1980
5	D. Antos, K.Kaczmarski, W. Piątkowski	Wymiana ciepła	Mat. Pom. Of. Wyd. PRz.	2012
6	K. Kaczmarski, W. Piątkowski	Ruch masy	Mat. pom. Of. Wyd. PRz.	2014
7	D. Antos, W. Piątkowski	Procesy dyfuzyjne	Mat. pom. Of. Wyd. PRz.	2014
8	D. Antos, W. Piątkowski	Procesy równoczesnego ruchu ciepła i masy	Mat. pom. Of. Wyd. PRz.	2014

Bibliography used during classes/laboratories/others
1	W. Zapała, K. Kaczmarski, I. Poplewska, W. Piątkowski	Wybrane operacje jednostkowe w inżynierii chemicznej - laboratorium	Of. Wyd. PRz.	2012
2	R. Zarzycki	Zadania rachunkowe z Inżynierii Chemicznej	PWN Łódź.	1980
3	Praca zbiorowa pod red. J. Bandrowskiego i M. Palicy	Materiały pomocnicze do ćwiczeń i projektów z inżynierii chemicznej	Wyd. Pol. Śl.	2005
4	Z. Kawala; MM. Pająk; J. Szust 13 T. Kudra	Zbiór zadań z podstawowych procesów Inżynierii Chemicznej	skrypt Pol. Wrocławskiej cz.: II oraz III.	1979
5	K.F. Pawłow; P.G. Romankow; A.A. Noskow	Przykłady i zadania z zakresu aparatury i inżynierii chemicznej	Wydawnictwa Naukowo-Techniczne.	1981
6	T. Kudra (pod redakcją)	Zbiór zadań z podstaw teoretycznych inżynierii chemicznej i procesowej	WNT W-wa.	1985
7	praca zbiorowa pod red. R. Petrusa	Inżynieria Chemiczna Laboratorium	Of. Wyd. PRz.	1998

Bibliography to self-study
1	Z. Ziółkowski	Ekstrakcja w przemyśle chemicznym	WNT W-wa.	1980
2	S. Bredsznajder	Własności gazów i cieczy	WNT W-wa.	1962
3	R. Petrus, G. Aksielrud, J. Gumnicki, W. Piątkowski	Wymiana masy w układzie ciecz-ciało stałe	Of. Wyd. PRz.	1998

Basic requirements in category knowledge/skills/social competences

Formal requirements:
Registration for the sem. V and VI

Basic requirements in category knowledge:
Knowlegde on applied mathematics, physical chemistry, chemical thermodynamics, physical chemistry, biology.

Basic requirements in category skills:
1. Basic konwledge in the area of: phsysics, mathematics, physysical chemistry, informatics, biology, biotechnology 2. Ability to learn from textbooks, lecture notes, to make out lecture notes 3. Abi

Basic requirements in category social competences:
Ability to intellectual work in the group

Module outcomes

MEK	The student who completed the module	Types of classes / teaching methods leading to achieving a given outcome of teaching	Methods of verifying every mentioned outcome of teaching	Relationships with KEK	Relationships with PRK
MEK01	knows the basics of mathematical description of processes in chemical engineering, i.e. heat transfer processes and mass transfer in diffusion processes	problem lecture; table exercises; problem exercises	Exam: written, written test, colloquium	K-W04++ K-W06++ K-U08+++ K-K01+	P6S-KK P6S-UW P6S-WG
MEK02	has a basic knowledge of heat transfer by conduction, convection, radiation, penetration and penetration and can make calculations related to the heat transfer	lecture, table exercises; problem exercises	Exam: written, written test, colloquium	K-W04++ K-W06++ K-U08+++	P6S-UW P6S-WG
MEK03	can design heat exchangers which are used in various technological processes	individual project	oral test	K-U08++ K-U09+++ K-K03++	P6S-KR P6S-UW
MEK04	knows the methods of description of mass transfer processes occurring in mass exchangers and is able to choose mass exchangers for the implementation of various mass transfer processes	lecture, table exercises; problem exercises	Exam: written part, written test, colloquium	K-U08++ K-U11+++	P6S-UW
MEK05	can make balance calculations of various types of mass exchangers	table exercises; problem exercises	Exam: written part, written test, colloquium	K-U08++ K-U09++	P6S-UW
MEK06	based on the theory of basic processes, ie. heat transfer, mass transfer can describe the basic processes of separation of mixtures, including biological mixtures.	problem lecture, table exercises; problem exercises; problem lab.	Exam: written part, written test, colloquium	K-W04++ K-U08++ K-K01+	P6S-KK P6S-UW P6S-WG
MEK07	can separate the mixture by absorption, extraction, distillation, rectification.	problem lecture, problem exercises; problem lab.	Exam: written part, written test, colloquium	K-W04+ K-U09++	P6S-UW P6S-WG

The syllabus of the module

Sem.	TK	The content	realized in	MEK
5	TK01	Heat Transfer: Kinds of the Heat Transfer: Thermal Conduction, I-St Fourier Law, Thermal Conduction Coefficient, Heat Non- And Conductors, Thermal Conduction Across Wall, Heat Transfer Resistance, Heat Convection – Newton Equation, Heat Transfer Cases, Criterial Numbers And Equations, Heat Radiation, Heat Screen Meaning, Heat Losses to Environment, Overall Heat Transfer, Newton Equation for Overall Heat Transfer, Overall Heat Transfer Coefficient, Basis Of Heat Exchanger Design.	W1-W14, C1-C7	MEK01 MEK02
5	TK02	Mass Transfer: (Fixed) Stationary Mass Transfer, Driving Force, Mass Diffusion, I-St Fick Law, Mass Diffusion Coefficients, Mass Transfer Resistance, Kinds of the Mass Diffusion, Mass Diffusion, Mass Convection, Newton Kinetic Equation, Mass Transfer Cases, Criterial Numbers And Equations, Overall Mass Transfer, Newton Equation for Overall Mass Transfer, Overall Mass Transfer Coefficient, Disappearance of Mass Transfer Resistance, Overall Mass Transfer Driving Force, Basis Of Mass Exchanger Design. Absorption; Process Definition, Static’s of the Process – Absorption Equilibrium, Kinds of the Equilibrium Line Notations, Process Kinetics, Mass and Overall Mass Transport in the Absorption, Mass Balance of the Absorption, Operation Line of the Absorption, Minimum of the Spraying Liquid Mass and Velocity, Overall Mass Transfer Driving Force in Absorption, Chemisorption.	W15-W30, C8-C15	MEK01 MEK04 MEK05
6	TK01	Mass and heat exchange in the processes of manufacturing medicinal products.	W1-W15, L1-L15, P1-P15	MEK03 MEK04 MEK05
6	TK02	Distillation And Rectification: Analogous to the Same Above with the Following Differences: Distillation Equilibrium for Binary Component System, Kinds of the Equilibrium Line Notations - for Ideal System – Raoult Law, Nonideal Systems – Aberrations From Raoult Law, Azeotropes, Differential Distillation, Equilibrium Distillation, Mass and Overall Mass Transport in the Rectification, Batch Rectification, Continuous Rectification, Balances of the Rectification, Balances of the Operated Plate, Operation Lines of the Rectification, Minimum and Maximum Minimum of the Column Reflux, Column Efficiency.	W1-W15, C1-C7, L1-L15	MEK06 MEK07
6	TK03	Extraction: Analogous to the Same Above with the Following Differences: Extraction Equilibrium for Ternary Component System, Ideal System – Nernst Law, Nonideal Systems – Aberrations From Nernst Law, Stepping Extraction Parallel-Current and Counter-Current Extraction, Minimum and Maximum of the Extrahent Mass, Kinds of the Mathematics Solution of the Mentioned Above Extraction Cases, Column Extraction.	W1-W15, C8-C15, L1-L15	MEK06 MEK07

The student's effort

The type of classes	The work before classes	The participation in classes	The work after classes
Lecture (sem. 5)	The preparation for a test: 7.00 hours/sem.	contact hours: 30.00 hours/sem.	complementing/reading through notes: 7.00 hours/sem. Studying the recommended bibliography: 7.00 hours/sem.
Class (sem. 5)	The preparation for a Class: 15.00 hours/sem. The preparation for a test: 15.00 hours/sem.	contact hours: 15.00 hours/sem.	Finishing/Studying tasks: 15.00 hours/sem.
Advice (sem. 5)		The participation in Advice: 1.00 hours/sem.
Exam (sem. 5)	The preparation for an Exam: 20.00 hours/sem.	The written exam: 2.00 hours/sem.
Lecture (sem. 6)		contact hours: 15.00 hours/sem.	complementing/reading through notes: 3.00 hours/sem. Studying the recommended bibliography: 3.00 hours/sem.
Class (sem. 6)	The preparation for a Class: 15.00 hours/sem. The preparation for a test: 15.00 hours/sem.	contact hours: 15.00 hours/sem.	Finishing/Studying tasks: 15.00 hours/sem.
Laboratory (sem. 6)	The preparation for a test: 5.00 hours/sem.	contact hours: 15.00 hours/sem.
Project/Seminar (sem. 6)		contact hours: 15.00 hours/sem..	Doing the project/report/ Keeping records: 10.00 hours/sem.
Advice (sem. 6)		The participation in Advice: 1.00 hours/sem.
Exam (sem. 6)	The preparation for an Exam: 20.00 hours/sem.	The written exam: 2.00 hours/sem.

The way of giving the component module grades and the final grade

The type of classes	The way of giving the final grade
Lecture	Passing the Lecture = evaluation in an exam. Factor related to the term Exam / Credit w=1 - 1-st term; w=0.9 - 2-nd term; w=0.8 - 3rd term. w=0.8 - 3-rd term;
Class	Excercises are taken as seminar. The mark in the excercises on the base 1 test points - OC.
The final grade	Final mark is calculated according to the following formula: OK = 0,7 OE + 0,3 C
Lecture	Passing the Lecture = evaluation in an exam. Factor related to the term Exam / Credit w=1 - 1-st term; w=0.9 - 2-nd term; w=0.8 - 3rd term. w=0.8 - 3-rd term;
Class	Excercises are taken as seminar. The mark in the excercises on the base 1 test - OC. rules as in sem. 5
Laboratory	Laboratories – exercises performed by a group under the supervision of an academic teacher. Passing the laboratory based on the grade from the colloquium - OL. The condition for passing the laboratory is also the correct preparation of reports from all exercises.
Project/Seminar	Designing a heat exchanger - OP
The final grade	Final mark is calculated according to the following formula: OK = 0,5 OE + 0,25 OC + 0,1 OP + 0,15 OL

Sample problems

Required during the exam/when receiving the credit
(-)

Realized during classes/laboratories/projects
(-)

Others
(-)

Can a student use any teaching aids during the exam/when receiving the credit : yes

Available materials : In the credits of exercises: YES J. Bandrowski. M. Palica, "Materiały pomocnicze do ćwiczeń i i projektów z Inżynierii chemicznej" Passing the exam: NO

The contents of the module are associated with the research profile yes

1	B. Bakera; W. Dąbrowska; M. Miąsik; R. Muca; I. Poplewska; M. Sochacka-Piętal; M. Szeliga; D. Tyrka	Sposób otrzymywania ekstraktu ze szczodraka krokoszowatego oraz zastosowanie ekstraktu otrzymywanego ze szczodraka krokoszowatego jako stymulatora wzrostu roślin	2025
2	D. Antos; M. Kołodziej; I. Poplewska	From harvest to crystalline product form: A combination of crystallization with non-chromatography pre-purification steps for monoclonal antibody capture, purification, and formulation	2025
3	D. Antos; I. Poplewska; G. Poplewski; A. Strachota; B. Strachota	Thermo- and pH-Responsible Gels for Efficient Protein Adsorption and Desorption	2024
4	D. Antos; I. Poplewska; P. Zimoch	Dissociation events during processing of monoclonal antibodies on strong cation exchange resins	2022
5	D. Antos; A. Bajek-Bil; M. Balawejder; M. Olbrycht; W. Piątkowski; I. Poplewska	Development of a Route to the Most Active Nafronyl Stereoisomer by Coupling Asymmetric Synthesis and Chiral Chromatography Separation	2021
6	D. Antos; W. Piątkowski; I. Poplewska	A case study of the mechanism of unfolding and aggregation of a monoclonal antibody in ion exchange chromatography	2021